Henan Jinzhen Machinery Manufacturing Co.,Ltd.
Turn waste tyre into new energy
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10 20 30 Ton Fully Continuous Waste Tire Plastic Rubber Pyrolysis Oil To Diesel Fuel Plant
Used tire pyrolysis plant Process
→ The used tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
→ The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
→ The solid output—raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as waste steel.
→ The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.
Used tire pyrolysis plant systems
– Tire shredding system ( optional )
– Constant temperature heating system
– Continuous pyrolysis system
– Carbon black production system ( optional )
– Combustible gas scrubbing system
– Gas purification system
– Control system
－ Oil distillation system ( optional )
The Project Report
Raw Material can be processed:
Waste tyre, Used rubber, Waste plastic (PP,PE,PS, HDPE), Oil sludge,
Fuel as heating material :
Wood, Coal, Carbon briquette, Natural gas, Diesel, Fuel oil, Heavy oil
End product output ( waste tyre as feeding material )
Fuel oil : 40%-45%
carbon black : 30%-35%
waste gas: 3%-5%
wire: 10%-15%
Area Covered:
Machine covered: 300square meters
All including ( office, storage and ect): 600 square meters
Operation workers per shift :
3-4 people
Specification
Performance Feature
1. Main parts and function:
1.Heating system
---two heating rooms and indirect heating.
2.Cooling system
---4 new design condensers to convert the oil gas into oil.
3.Waste gas purifying system
---its function is to remove the acids, bad smell and dust from the waste gas, so the gas will be
more clean and environmental friendly.
4.Smoke purifying system
---its function is to remove the acids,bad smell and dust from the smoke, so the smoke into the
air will be clean and no pollution.
5.Carbon black discharging system
---we adopt the whole sealed automatic discharging system to ensure no carbon black flying out,
so the whole process is no pollution at all.
2.Outstanding Features:
1.You just need preheat at the first time when the machine start producing.And then the machinecan produce lasting for 20days without stop.Because it can use the waste gas to heat the
chamber,no need other energy.
2.The most capacity can reach 30T/D,much bigger than other kind of plant.It is fully-automatic and fully–continuous.
3.New design of vertical condensers.you can get high oil yield,good oil quality,high profit. 4.The carbon black and steel discharging is easier.The carbon black and big size steel
can discharge when the chamber is hot needn’t cooling down.Very save energy.
Applications
It is applied to extract fuel oil from waste tires, rubbers, plastics, soles, life garbage, cable skin and so on .
seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor, considerable cost of tire plastic plant.
