Henan Jinzhen Machinery Manufacturing Co.,Ltd.
Turn waste tyre into new energy
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20 Ton Continuous Scrap Tire Waste Plastic Recycling To Diesel Pyrolysis Plant
The Project Report
Raw Material can be processed:
Waste tyre, Used rubber, Waste plastic (PP,PE,PS, HDPE), Oil sludge,
Fuel as heating material :
Wood, Coal, Carbon briquette, Natural gas, Diesel, Fuel oil, Heavy oil
End product output ( waste tyre as feeding material )
Fuel oil : 40%-45%
carbon black : 30%-35%
waste gas: 3%-5%
wire: 10%-15%
Area Covered:
Machine covered: 300square meters
All including ( office, storage and ect): 600 square meters
Operation workers per shift :
3-4 people
The available fuel for pyrolysis processing
| NO. | Fuel |
| 1 | Oil(fuel oil, tyre oil, heavy oil etc..) |
| 2 | Natural gas |
| 3 | Coal |
| 4 | Firewood |
| 5 | Carbon black pellet |
End product percentage and useage( Example : raw material is tyre)
| NO. | Name | Percentage | Usage |
| 1 | Tyre oil | 45% | * can be sold directly. * make diesel and gasoline by use oil distillation machine. * can be as fuel. |
| 2 | Carbon black | 30% | * can be sold directly. * make fine carbon by use carbon black refining machine. * make pellet by use carbon make pellet machine. |
| 3 | Steel wire | 15% | * can be sold directly. * make steel bloom by use hydraulic press-packing |
| 4 | Oil gas | 10% | * can be as fuel burn by use gas burn system (pyrolysis machine included) *extra gas also be storage as fuel for other heating. |
Specification
Technology Advantages
1) Industrial continuous, massive throughput, enhance treatment efficiency and production capability.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment’ lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized, to achieved high quality product.
4) Exclusively hot seal technology, to ensure operation safe and reliable.
5) Exclusive gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU EEA of EU and US EPA.
7) Entire production line adopt PLC intelligent control, warning, alarm and auto-correction function, insure operation under safety condition.
8) Low requirement for manpower, Low working intensity and clean production.
Applications
It is applied to extract fuel oil from waste tires, rubbers, plastics, soles, life garbage, cable skin and so on .
seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor, considerable cost of tire plastic plant.
