Henan Jinzhen Machinery Manufacturing Co.,Ltd.
Turn waste tyre into new energy
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30 Ton Full Automatic Continuous Waste Tyre / Tire Pyrolysis To Fuel Oil Plant
waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.
The Project Report
Raw Material can be processed:
Waste tyre, Used rubber, Waste plastic (PP,PE,PS, HDPE), Oil sludge,
Fuel as heating material :
Wood, Coal, Carbon briquette, Natural gas, Diesel, Fuel oil, Heavy oil
End product output ( waste tyre as feeding material )
Fuel oil : 40%-45%
carbon black : 30%-35%
waste gas: 3%-5%
wire: 10%-15%
Area Covered:
Machine covered: 300square meters
All including ( office, storage and ect): 600 square meters
Operation workers per shift :
3-4 people
Technical Specification
| Item | 30 ton fully continuous used tyre pyrolysis plant |
| Type | HNJZ-30 |
| Capacity | 30 T/D |
| Operating Temperature | ≤650℃ |
| Material | Q345R |
| Fuel Consumption in Start | 400kg |
| Fuel Consumption in Operation | 0(the syn gas from the system be burnt by the system itself) |
| Heating Way | hot air circulation heating |
| Tire Requirement | tyre piece ≤20mm |
| Working Pressure | normal pressure |
| Methods of Flame Restardant | nitrogen blow |
| Total Power | 190 kw |
| Boundary Dimension | 14000mm(L)×2250mm(W)×3750mm(H)×2 |
| Floor Space | 36000mm×8000mm |
| The Highest Install Elevation | 7000mm |
| Labor | 2-3 people |
| Working Life | 5-7 year |
Performance Feature
1. Safety. We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
2. Environmental protection 10 ton used tire pyrolysis plant
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
3. Energy saving waste tire recycling pyrolysis plant
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
4. Long service life
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.
Applications
It is applied to extract fuel oil from waste tires, rubbers, plastics, soles, life garbage, cable skin and so on .
seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor, considerable cost of tire plastic plant.
